Duration: 2 Days (6 hours per day)

Total Hours: 12 Hours

Day 1: Fundamentals & Manufacturing Process for Rigid Packaging

Session 1: Rigid Packaging

• Commonly used rigid packaging
• Benefits & limitations of rigid packaging
• Primary, Secondary & Tertiary packaging
• Work flow chart
• Flexible Vs Rigid packaging

Session 2: Production Equipment & Process of Rigid Packaging

• Injection Molding m/c
• Injection Stretch Blow Molding m/c
• Injection Blow m/c
• Extrusion Blow m/c
• Compression Molding m/c
• Extrusion m/c
• Thermo-forming m/c
• Vacuum forming m/c
• Rotational molding m/c
• Downstream & Ancillary of all types rigid packaging m/c

 Session 3: Mould & Tooling Basics

• Key component of a mould
• Material for mould manufacturing
• Post-Moulding Operations and Decoration in Rigid Packaging

 Session 4: Raw-material selection of Rigid Packaging

• Resins & Other Materials Used in Rigid Packaging Production
• Material selection criteria
• Plastic Resin comparison
• Simple Identification

Day 2: QC-QA and The Principle

Session 5: Key Concept

• Role of QC & QA
• SOP Making
• In-line and Off-line QC process
• Raw material testing

 Session 6: Performance Test

• Test the performance of a product.
• Standards and Quality Systems
• Recording and Analysing Test Data
• Various defects and Trouble shooting

 Session 7: Gap Analysis and Solution Making

• Find out the problems by gap analysis and making their solution.

• How to perform a root cause analysis (RCA)?
• 6M in daily work life
• 5W in daily work life

 Session 8: Customer Complain Handling and Regulatory Requirements

• Behavior with customer according to packaging defect categories.
• Complain management process.
• PMS making in coordination with customer, supply chain and quality-production people.

Session 9: Sustainability, Recent Trends and Innovation in Rigid Packaging

• Recycled & Boi-based Plastic.
• Light Weighting & Energy Efficient
• Reuse and Refill Packaging Models
• Advancements in PET recycling and PCR (Post-Consumer Re-cycle)

Q&A Session with Group Work

Special Guest Speech

Certification Ceremony